Shanghai Diqi Automation Equipment Co., Ltd

Shanghai Diqi Automation Equipment Co., Ltd

Industry standard upgrade driven! Security grating moves towards a new stage of high compliance and intelligent integration

2026 01/28

With the continuous improvement of industrial automation level and the continuous improvement of national standards related to safety production, the safety grating industry is ushering in a new wave of upgrading. The latest revised standards such as "Specification for Personal Protective Equipment Equipment Part 10: Machinery" and "Technical Specification for Optical Radiation Safety" are about to be implemented, which puts forward higher requirements for the safety level, environmental adaptability, intelligent linkage capability, etc. of safety gratings. In this context, safety grating products are accelerating their development towards high compliance, intelligence, and integrated integration to meet the increasingly stringent safety protection requirements of various industries.
1、 The core requirement of the new standard is to enhance the bottom line of safety protection
 
The upcoming series of new standards further refine the application requirements of safety gratings in different industry scenarios, and the core upgrade points include:
 
1. Increase the threshold for safety level: It is required that safety gratings used in high-risk scenarios such as mechanical processing and automated production lines must reach Type 4 safety level, with a diagnostic coverage rate of ≥ 99%, to ensure no protective vulnerabilities;
 
2. Strengthen environmental adaptation performance: For special working conditions such as high temperature, high humidity, strong light, and strong electromagnetic interference, clarify key parameter indicators such as protection level, temperature adaptation range, and anti-interference ability of safety gratings;
 
3. New requirements for intelligent linkage: Safety gratings are required to have the ability to link with equipment control systems, emergency alarm systems, and video surveillance systems to achieve automation and intelligence in hazard disposal;
 
4. Improve the compliance traceability system: Products are required to have complete quality inspection reports and certification certificates, and can achieve full process traceability of production batches, installation and commissioning, maintenance records, and other information.
 
2、 Industry response strategy: Technological innovation, adaptation to standard upgrades
 
In order to adapt to the new standard requirements, the industry has promoted the upgrading of safety grating products through multiple technological innovations, forming three core development directions:
 
(1) High compliance product iteration
 
Focusing on key indicators of new standards, optimizing product design and production processes, upgrading the entire series of products to Type 4 safety level, and obtaining multiple international and domestic certifications such as SIL3, CE, T Ü V. The product has multiple built-in safety self checking functions, which can monitor the working status of the grating transmitter, receiver, and transmission line in real time. Once a fault occurs, it will immediately trigger an alarm and link the equipment to shut down, ensuring the continuity of protection. At the same time, establish a comprehensive product traceability system, with each product equipped with a unique identification code that can trace the entire lifecycle information of production, testing, installation, maintenance, etc.
 
(2) Deep integration of intelligent functions
Deeply integrating AI algorithms, IoT technology, and security gratings to achieve three major intelligent upgrades: first, AI dynamic environment adaptation, built-in AI chip real-time analysis of environmental parameters (such as light intensity, dust concentration, electromagnetic interference intensity), dynamically adjusting transmission power and reception sensitivity, reducing false alarm rate to below 0.001%; The second is intelligent data analytics, which analyzes the monitoring data in real time through the edge computing module to distinguish different scenarios such as personnel entering by mistake, materials passing by, equipment vibration, etc., to achieve accurate protection; The third is remote intelligent operation and maintenance, supporting wireless communication (5G/Wi Fi), which can remotely monitor the working status of the grating, view fault warning information, and remotely debug parameters through the cloud platform, reducing operation and maintenance costs. ​
(3) Integrated solution output
Breaking through the single product supply model, providing an integrated solution of "safety grating+safety relay+monitoring system+operation and maintenance services". Customize exclusive protection solutions based on the standard requirements of different industry scenarios (such as mechanical processing, 3C electronics, and new energy) to achieve seamless integration between safety gratings and customers' existing production systems. At the same time, we provide full process services such as standard promotion, installation and debugging, personnel training, and regular maintenance to help enterprises quickly adapt to new standard requirements and reduce compliance costs. ​
3、 Market application feedback: Compliance upgrade drives dual improvement of safety and efficiency
A large mechanical processing enterprise took the lead in adopting an intelligent safety grating system that meets the new standards, achieving significant results: the equipment safety accident rate decreased from 0.2 per year to 0, and successfully passed the compliance inspection of the market supervision department; The function of intelligently distinguishing materials from personnel reduces equipment downtime by 40% and increases production efficiency by 15%; The remote operation and maintenance function reduces on-site inspection personnel by 30% and operation and maintenance costs by 25%. ​
Industry experts say that the implementation of the new standards will accelerate the survival of the fittest in the safety grating industry and promote the industry's transformation towards high-quality development. In the future, enterprises with high compliance, intelligence, and integrated service capabilities will dominate the market, and security grating technology will further penetrate into more emerging fields, providing more comprehensive and reliable guarantees for industrial safety production. ​
Keywords: Safety Grating Industry Standard Compliance Upgrade Intelligent Integration Full Area Protection
 
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